Malaysia
Halal Certificate from Islamic Development Department of Malaysia.
Indonesia
Halal Certificate from Majelis Ulama Indonesia (MUI).
Thailand
Halal Certificate from The Islamic Central Committee of Thailand
(ICCT).
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Capsule
Manufacturing
Process
STEP 1
Once
raw materials have been received and released by Quality Control, the
gelatine and hot demineralized water are mixed under vacuum in
Stainless
Steel Gelatine Melting System.
STEP
2
After aging in
stainless steel
receiving tanks, the HALAL GELATINE solution is transfered to stainless
steel feed tanks.
STEP
3
Dyes, opacifants, and
any needed water are added to the gelatine in the feed tanks to
complete
the gelatine preparation procedure. The feed tanks are then used to
gravity-feed gelatine into the Capsule Machine.
STEP 4
From the feed tank, the
gelatine is gravity fed to Dipper section. Here, the capsules are
moulded onto stainless steel Pin Bars which are dipped into the
gelatine
solution.
STEP
5
Once dipped, the Pin
Bars rise
to the upper deck allowing the cap and body to set on the Pins.
STEP
6
The Pin Bars pass
through the upper and lower kilns of Capsule Machine Drying System.
Here gently moving air which is precisely controlled for volume,
temperature, and humidity, removes the exact amount of moisture from
the capsule halves.
STEP 7
Precision controls
constantly
monitor humidity, temperature, and gelatine viscosity throughout the
production process.
STEP
8
Once drying is
complete, the Pin Bars enter the Table section which positions the
capsule halves for stripping from the Pins in the Automatic section.
STEP 9
In the Automatic
section,
capsule halves are individually stripped from the Pins.
STEP 10
The cap and body
lengths are
precisely trimmed to a ±0.15 mm tolerance.
STEP 11
The capsule bodies and
caps
are joined automatically in the joiner blocks.
STEP 12
Finished HALAL GELATINE
capsules are pushed onto a conveyer belt which carries them out to a
container.
STEP 13
Capsule quality is
monitored throughout the production process including size, moisture
content, single wall thickness, and colour.
STEP 14
Capsule quality is
monitored throughout the production process including size, moisture
content, single wall thickness, and colour.
STEP 15
Perfect capsules are
imprinted with the client logo on high-speed capsule printing machines.
Capsules are now ready to be sterilized and packaged.
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